Parts Fabricator:
Type of Parts: Gears/Sprockets/Pulleys, Cams/Pawls, Couplings, Sync Hubs, Fuel/Hydraulic Pump Gears, Auto VVT (Variate Valvetrain Timing) & CAM Phaser, ABS Sensor Rings, Bearings/Flanges, Bushings
Materials:
Iron & Iron Alloys, Stainless Steel, Phosphorus Iron, Ferro Alloys Magnetic (SMC, Soft Magnetic Composite); Copper, Bronze, Brass
Manufacturing Capabilities:
Compacting Equipment Mechanical/Hydraulic Presses: CNC Hydraulic Presses (1000 Tons): 2 - DORST TPA-1000 4HP, with 7-Level Mold (Upper 3+ Lower 4)
Mechanical Presses: 35 (800Tx2, 400Tx1, 250Tx3, 150Tx5, IOOTx4, 50Tx 9, 20Tx 11)
Other Compacting Equipment:
Sizing & Coining: 24 (800Tx2, 600Tx1, 500Tx1, 200Tx7, 80Tx6, 60Tx2, 45Tx 5)
Warm Compacting (Up to 950 C) (3) Re-pressing
Furnaces: 11: 2,100 0+2,300 °F (1150–1260 °C), Continuous Belt, Pusher (Cramer)
Sinter Hardening, up to 2,100°F
Vacuum Furnaces 8 : (1260-1650 °C)
In-House Secondary & Other Services:
Machining: CNC (Lathing, Milling), Drilling & Tapping, Grinding (Double Disc, Cylindrical OD, Groove)
In-house Mold/Die & Tool design. Broaching, Lapping (Metallurgical Inspection),
Heat Treatment: Surface Hardening, Induction Hardening, Surface Densification & Gear Rolling. Carburizing. Copper Infiltration, Joining, Welding & Brazing, Coating, Shot peening, Deburring
In-House Q.C. and Metallurgical Inspection:
Equipment: 3D CMM, Gear Measuring, Gear Roll Tester, Hardness Testers (Rockwell, Micro-Vickers), Universal Testing Machine, Advanced Inspection (Al Surface Defect & AOI Measuring), Metallurgical Microscope, 3D Profiler, Profile Projector, Concentricity/Height Gauge